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Building the future

21-03-2012

Industry giant Saint-Gobain is using the ESRF to develop advanced construction materials.

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The traditional way to refresh the air inside a building is to open a window and let fresh outdoor air circulate. But this method tends to clash with the goal of reducing a building’s energy consumption. Is there another way to improve the indoor air quality?

Research scientists at Saint-Gobain are using the ESRF to explore innovative construction materials that can remove pollutants from the air in built-up areas. “Indoor air quality is an increasingly important issue in building construction,” says chemist Helena Kaper of Saint-Gobain CREE’s Laboratory of Synthesis and Functionalisation of Ceramics (LSFC) in Cavaillon, a joint laboratory with the CNRS. “We are studying the effect of different dopants in materials for air purification. The dopants are key to the performance of the materials, but we don’t know precisely how.”

Last June, Kaper and colleagues used X-ray absorption spectroscopy at the ESRF’s BM23 beamline to extract information about the integration of dopants in the materials matrix of a sample, principally by looking at their neighbouring matrix atoms. “We hadn’t used the technique before and we quickly realised that our samples were quite complicated, explains Kaper, adding that ESRF beamline staff were vital in guiding the experiment.

Strengthening its synchrotron connections further, Saint-Gobain has recently funded an 18-month postdoc position at the ESRF to work with the LSFC. “Having a postdoc based here is a model for industry collaboration that we would like to see more of at the ESRF,” says ESRF head of business development Ed Mitchell. Saint-Gobain’s recent contact with the ESRF was established in 2009, when the ILL, CEA and ESRF organised an event to showcase their industry capabilities. “It was a chance to meet the people who did XAS on the beamlines,” says Julie Russias of the Structure Lab at Saint-Gobain CREE.

Last year, X-ray tomography at BM05 allowed Saint-Gobain researchers to visualise micro-scale defects in monocrystals that contained very small, poorly organised domains. “We have a branch of Saint-Gobain that makes crystals for scintillators, which are used in light detection for security or medical applications,” explains Russias. “One of the advantages of working for a large company such as Saint-Gobain is that it can invest in the basic science, and if we can’t find any uses for it then we can move on to something else. Applications are long term.”

Although most of Saint-Gobain’s ESRF research is proprietary, the company has also used public beam time on ID15 and ID19 for imaging. In 2009, for instance, Sylvain Deville and co-workers at the LSFC froze a concentrated suspension of ceramic particles and were able to observe the growth of ice crystals in situ, shedding light on natural freezing mechanisms that affect the processing of construction materials (Nature Materials 8 966).

“For us the ESRF is really a need because it’s a tool that gives us information on a scale that we cannot get in the lab,” says Deville. “We are constantly discovering new X-ray techniques that are useful to us, so there is much more to come.”

 

Glass act: Saint-Gobain at a glance
Saint-Gobain is one of the largest companies in the world, with almost 200 000 employees in 65 countries and annual sales exceeding €40 bn. From its beginnings as a glass manufacturer in Paris in 1665, the company has expanded into all aspects of construction materials and has 12 research centres. Glass research is still a core activity, carried out at a joint CNRS laboratory in Aubervilliers, Paris. Scientists there have recently used the ESRF’s ID15a and ID19 beamlines to study the interplay between the microstructure and the numerous chemical reactions at play during glass melting.

 

 

Matthew Chalmers

 

This article appeared in ESRFnews, March 2012. 

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Top image: Ice crystals in a frozen suspension of ceramic particles.